Reduce waste
Improve quality control
Keep your production line moving
Inspection and tracking systems for conveyor-based manufacturers who want better visibility, tighter control and fewer production line problems
Talk to us about your production line
If you need better visibility over your production line, more reliable quality control and less reliance on manual checking, Emergent Design can help. We design, install and support Automated Visual Inspection Systems (AVIS) for manufacturing, tailored to your process and the specific challenges on your line.
Some of the challenges you may face
- Product defects going unnoticed until too late
- Excessive waste and rework
- Manual spot checks that miss variation
- Products moving out of position and causing jams
- Limited real-time visibility of what is happening on the line
- Precise alignment of complex components
- Monitoring of processes in hostile environments
We can help you tackle these challenges, maximise efficiency, reduce waste, and boost profitability.
Designed for your line
Many facilities operate non-stop production conveyors which introduce challenges to quality control checks. Manual inspection is carried out in haste as produce passes an operator or must be relegated to spot-checks if more rigorous measurements are required.
Automated Visual Inspection Systems can address these shortcomings by performing high speed analysis of every item moving along the line without the need to interrupt product flow.
Emergent Design has over a decade of experience working with conveyor based production lines. Our Over Conveyor Analysis System (OCAS) range provides both standard products and a platform from which we can rapidly develop custom solutions to your unique production challenges.
OCAS Inspect
The OCAS Inspect family is designed for large conveyor producion lines and manufacturers who need to monitor 24/7 production without interruptions
Inspect helps improve quality control, identifies defects earlier, and reduces waste caused by missed process variation or manual spot checks
Inspect can be customised to meet specific requirements of a production line or type of production - for example, OCAS Eagle is specialised for use on lines generating continuous stream material production.
OCAS Track
The OCAS Track family provides accurate item tracking for more reliable automation over any length of conveyor.
Track follows products along a moving conveyor and signals when they reach key reference points.
Track reduces automation failures, prevent jams and improve reliability where products can slip, move unpredictably or become misaligned.
OCAS Measure
OCAS Measure determines the dimensions and positions of products for quality and process control purposes.
Measure uses precise image processing to establish the exact size of objects and checks that good item separation has been achieved. Unlike traditional spot checks, Measure operates without interrupting the normal flow of items and so can dimension every unit produced.
Measure supports both improved quality control and better process control, reduces the amount of manual intervention required to run your line, and can integrate with Inspect and Track units to provide full analysis of your production process.
OCAS Locate
OCAS Locate is used to detect misalignment of products which have the potential to cause production line jams where a full Measure system is not required.
Locate provides early warnings of an imminent jam and can be used to automatically trigger rejection processes to remove dangerously misaligned items before they cause a costly line stop.
Used in conjuntion with Track or as a standalone unit, Locate can give you confidence that your automated systems won't let you down due to unexpected positioning or movement of items as they progress through your line.
Service and support
We offer installation, commissioning, support and maintenance services for our products along with custom design services to address those interesting challenges that demand a more unique solution.
Making things better since 2011
For over a decade we've been using our expertise in machine vision to build systems which improve quality assurance processes and help production lines to run more smoothly and efficiently.
Your business is making things.
Our mission is to help you make things ... better.
Client feedback
Eagle is a part of our daily work and we use the information all the time. Dimensions, defects, hotspots etc.
The Emergent Design team is always available to help if required. It's a good feeling to work with a professional team.
We love Eagle. We get huge value from using the recorded data to avoid new problems.
